Motor Loading Performance (Dynamometer) Test System

Loading test for both brushed and brushless motor by typical dynamometer motor test system.

Introduction to the Motor Loading Performance Testing System:

The principles for testing the loading performance of brushed and brushless motors are essentially the same. The system uses a dynamometer to apply loads and simulate the performance of the tested motor under various loads. This system typically includes:

A dynamometer (integrated with torque and speed sensors)
A loading controller
An electrical parameter meter
An industrial control computer (PC)
A motor power supply
A test cabinet
A test bench
Fixtures and testing software

Components and Functions:

No.	Name	Function
①	Industrial Control Computer	Controls instruments via installed testing software.
②	Dynamometer	Applies load to the tested motor and feeds back torque and speed signals.
③	Loading Controller	Controls the dynamometer’s load, collects signals, calculates torque and speed, supports open/closed-loop control, and communicates with the PC.
④	Electrical Parameter Meter	Measures voltage and current of the tested motor and communicates with the PC.
⑤	Motor Power Supply	Supplies power to the tested motor with communication and external voltage compensation functions.
⑥	Test Bench	Supports and holds the dynamometer and test fixtures.
⑦	Fixtures	Secures the tested motor.
⑧	Test Cabinet	Houses instruments, insulating boards, and safety devices for testing.